Full automatic 3 layer corrugated cardbaord production line

Name:Full automatic 3 layer corrugated cardbaord production line
Width:1300MM
Speed:80M/min

Product Description

Ⅰ、Technical Specificatin:

Valid width:

  1300mm

Total length of assembly line:

  36meters, area:40*9*4.5 cubic meters

Max speed:

  80 meters/min

  (adopt standard paper width:1300mm,economic speed:20meters/min)

Paper:

  110-175g/m2    (contain water8%-9%)

Tension strength:

  3-5kg/cm

Corrugated paper:

  100-130g/m2    (contain water8%—9%)

Inside paper:

  100-250 g/m2    (contain water8%—9%)

Ring crush strength:

  ≥8—14kg/cm2    

Heating method:

  electric heating

Power:

  about 180kw


 ●  Valid width:1300mm

 ●  Total length of assembly line: 36meters, area:40*9*4.5 cubic meters

 ●  Max speed: 80 meters/min

       Notice: adopt standard paper width:1300mm,economic speed:20meters/min

 ●  Paper: 110-175g/m2   (contain water8%-9%)

 ●   Tension strength:3-5kg/cm

 ●  Corrugated paper: 100-130g/m2(contain water8%—9%)

 ●   Inside paper100-250 g/m2(contain water8%—9%)

 ●   Ring crush strength: ≥8—14kg/ cm2

 ●  Heating method: electric heating

 ●  Power:about 180kw

        Draw  of  layout  below:

        Notice:Pictures only reference
,machine apply to entity,color according to custom 

Ⅱ、 Customer should prepare these things below:

 ●  Fundamental project,hydroelectric project,main power source

 ●  Raw paper for adjustment, starch

 ●  Lubricating engine oil,grease,gear oil

 ●  The user provide auxiliary tool in installment progress(electrowelding machine, cutting machine, pipe,profiling board, lampstand, pipe cutter, 

         gas cutting, gas welding etc.)


Ⅲ、 Service promise

 ●  product quality check according to carton industry standard

 ●  The supplier guarantee for one year, and provide paid service for the quality problem by the buy’s improper use or bad keeping

Ⅳ、Capability requirement for each individual unit

       ●  Hydraulic Roll Stand

       --Applicable paper roll: Max weight: 1.5T (one arm), max size 1.8m (breadth)×1.5m (diameter), min size 0.6m (breadth);electrical rise and fall,

           clamping, and releasing, alignment to left and right direction; capable of holding 2 rolls of paper at one time, roll reloading without machine stop.  

           Adjust the damp of tip cone by air cylinders.

       --Total power rate: 4KW/set

       ●  Single Facer

       --Ridge shape: he combination of B and B Ridge shape

       --The ridge roller is made of high-grade steel alloy, with medium frequency quenching, gears thoroughly quenched, coated with hardened 

            chromium. Machine body hardness:≥HRc42°; surface hardness: ≥HRc55°; roller diameter: 216mm; working life: more than5million meters: 

            paste roller surface has netted lines and is coated with hardened chromium, which keeps rotating after machine stopped; the press surface is 

            processed by milling; the upper ridge roller and pressure roller are controlled through compressed air system whose pressure is adjustable.

       --Total power rate:15KW/set

       ●  Bridge Conveyor

            Particular instruction

            --This part is main beam combined by 10#U steel,10# joist steel, 63# angle steel and vertical shaft.

            --Two sides have security fence,ladder(made by8# small U steel),high strength zig-zag pedal, ensure security of workers and operate convenience.

            --Surface of pulling shaft,tensioner shafet and transmission shaft grindly processed by hard chrome plating.

            --Vacuum absorb tension control, tube 5 inches,plus adjustment valve,blowing rate adjustable.

            --Motor-driven deviation rectify device one set, motor power:0.25KW,absorb fan power:2.2KW.

            --Deviation rectify baffle adopt double guide posts location, kad-screw driven,fast and accurate location,move smoothly.

            --Speed propotion selected properly, corrugated paper stacked tidy.

       ●  Twice gluer

             Detailed insruction

            --Gluing roller surface curved 25line pit cobwebbing, hard chrome processed,gluing equality and durable.

            --Frictioning roller surface processed by hard chrome

            --The rest of guide paper roller plated hard chrome.

            --Pressing roller adopt pneumatic up and down, operating conveniently and flexible.

            --Manual adjust srape gap.

            --Gluing roller 216mm, scrape roller 110mm,paper pressing roller 110mm, preheat roller 270mm and 320m 

       ●  DF10 Double facer

             Detailed instruction

             --Width of heatin g board:520mm,10 pieces adopt Q235B container board steel, surface bunished, length of cooling section:4.5 meters

             --Heat conduction pipe seperated 2 parts controlling temperature.

             --Heating board adopt dense type pressing roller,motor-driven up and down pressing roller.

             --Adopt domestic superior steel board.

             --Up conveyor with tight system,manual.

             --Up conveyor with leftand right adjustment,manual.

             --Down conveyor with tight system,manual.

             --Driven section up roller320mm,outpack wearproof material.

             --Driven section down roller320mm,outpack wearproof material.

             --Transmission with guide roller200mm and 140mm.

             --Main frame adopt 20#U steel composed.

             --Gear transmission, oil immersion lubrication.

             --Manual deviation rectify devise for one set.

             --Pipe adopt flange combination, all the spacer adopt metal material.

       ●  MSS Thin blade slitter & scorer

       The machine is featured with thin cut and auto blade sharpening; cutting and line pressing movement is driven by motor; its speed is under 

         auto monitoring; equipped with 4 blades and 6 lines; cut specifications and line distance is manually adjustable; alignment of whole machine 

         electrically; press axel and wheels are plated with hardened chromium.

       ●  Mechanical transverse cutting machine

             Detailed instruction:

             --Motor pedestal and wall board adopt ash cast iron, good steel performance, strong capability of quake-proof.

             --cutting length:500mm-2000mm,cutting precision: ±2mm(stead speed)

             --Transverse blade adopt brigandine feng steel straight knife blade, knife shaft transmission gear adopt precise forging steel material high 

                   frequency hardening, ensure no gap transmission, high transmission precision,long-life, knife shaft adopt straight knife structure.

             --Adopt hollow knife shaft, swift,accurate and steady.

             --Key section shaft adopt imported shaft.

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