Name: | Full automatic 3 layer corrugated cardbaord production line |
Width: | 1300MM |
Speed: | 80M/min |
Ⅰ、Technical Specificatin:
Valid width: |
1300mm |
Total length of assembly line: |
36meters, area:40*9*4.5 cubic meters |
Max speed: |
80 meters/min (adopt standard paper width:1300mm,economic speed:20meters/min) |
Paper: |
110-175g/m2 (contain water8%-9%) |
Tension strength: |
3-5kg/cm |
Corrugated paper: |
100-130g/m2 (contain water8%—9%) |
Inside paper: |
100-250 g/m2 (contain water8%—9%) |
Ring crush strength: |
≥8—14kg/cm2 |
Heating method: |
electric heating |
Power: |
about 180kw |
● Valid width:1300mm
● Total length of assembly line: 36meters, area:40*9*4.5 cubic meters
● Max speed: 80 meters/min
Notice: adopt standard paper width:1300mm,economic speed:20meters/min
● Paper: 110-175g/m2 (contain water8%-9%)
● Tension strength:3-5kg/cm
● Corrugated paper: 100-130g/m2(contain water8%—9%)
● Inside paper100-250 g/m2(contain water8%—9%)
● Ring crush strength: ≥8—14kg/ cm2
● Heating method: electric heating
● Power:about 180kw
Draw of layout below:
Notice:Pictures only reference
,machine apply to entity,color according to custom
Ⅱ、 Customer should prepare these things below:
● Fundamental project,hydroelectric project,main power source
● Raw paper for adjustment, starch
● Lubricating engine oil,grease,gear oil
● The user provide auxiliary tool in installment progress(electrowelding machine, cutting machine, pipe,profiling board, lampstand, pipe cutter,
gas cutting, gas welding etc.)
Ⅲ、 Service promise
● product quality check according to carton industry standard
● The supplier guarantee for one year, and provide paid service for the quality problem by the buy’s improper use or bad keeping
Ⅳ、Capability requirement for each individual unit
● Hydraulic Roll Stand
--Applicable paper roll: Max weight: 1.5T (one arm), max size 1.8m (breadth)×1.5m (diameter), min size 0.6m (breadth);electrical rise and fall,
clamping, and releasing, alignment to left and right direction; capable of holding 2 rolls of paper at one time, roll reloading without machine stop.
Adjust the damp of tip cone by air cylinders.
--Total power rate: 4KW/set
● Single Facer
--Ridge shape: he combination of B and B Ridge shape
--The ridge roller is made of high-grade steel alloy, with medium frequency quenching, gears thoroughly quenched, coated with hardened
chromium. Machine body hardness:≥HRc42°; surface hardness: ≥HRc55°; roller diameter: 216mm; working life: more than5million meters:
paste roller surface has netted lines and is coated with hardened chromium, which keeps rotating after machine stopped; the press surface is
processed by milling; the upper ridge roller and pressure roller are controlled through compressed air system whose pressure is adjustable.
--Total power rate:15KW/set
● Bridge Conveyor
Particular instruction
--This part is main beam combined by 10#U steel,10# joist steel, 63# angle steel and vertical shaft.
--Two sides have security fence,ladder(made by8# small U steel),high strength zig-zag pedal, ensure security of workers and operate convenience.
--Surface of pulling shaft,tensioner shafet and transmission shaft grindly processed by hard chrome plating.
--Vacuum absorb tension control, tube 5 inches,plus adjustment valve,blowing rate adjustable.
--Motor-driven deviation rectify device one set, motor power:0.25KW,absorb fan power:2.2KW.
--Deviation rectify baffle adopt double guide posts location, kad-screw driven,fast and accurate location,move smoothly.
--Speed propotion selected properly, corrugated paper stacked tidy.
● Twice gluer
Detailed insruction
--Gluing roller surface curved 25line pit cobwebbing, hard chrome processed,gluing equality and durable.
--Frictioning roller surface processed by hard chrome
--The rest of guide paper roller plated hard chrome.
--Pressing roller adopt pneumatic up and down, operating conveniently and flexible.
--Manual adjust srape gap.
--Gluing roller 216mm, scrape roller 110mm,paper pressing roller 110mm, preheat roller 270mm and 320m
● DF10 Double facer
Detailed instruction
--Width of heatin g board:520mm,10 pieces adopt Q235B container board steel, surface bunished, length of cooling section:4.5 meters
--Heat conduction pipe seperated 2 parts controlling temperature.
--Heating board adopt dense type pressing roller,motor-driven up and down pressing roller.
--Adopt domestic superior steel board.
--Up conveyor with tight system,manual.
--Up conveyor with leftand right adjustment,manual.
--Down conveyor with tight system,manual.
--Driven section up roller320mm,outpack wearproof material.
--Driven section down roller320mm,outpack wearproof material.
--Transmission with guide roller200mm and 140mm.
--Main frame adopt 20#U steel composed.
--Gear transmission, oil immersion lubrication.
--Manual deviation rectify devise for one set.
--Pipe adopt flange combination, all the spacer adopt metal material.
● MSS Thin blade slitter & scorer
The machine is featured with thin cut and auto blade sharpening; cutting and line pressing movement is driven by motor; its speed is under
auto monitoring; equipped with 4 blades and 6 lines; cut specifications and line distance is manually adjustable; alignment of whole machine
electrically; press axel and wheels are plated with hardened chromium.
● Mechanical transverse cutting machine
Detailed instruction:
--Motor pedestal and wall board adopt ash cast iron, good steel performance, strong capability of quake-proof.
--cutting length:500mm-2000mm,cutting precision: ±2mm(stead speed)
--Transverse blade adopt brigandine feng steel straight knife blade, knife shaft transmission gear adopt precise forging steel material high
frequency hardening, ensure no gap transmission, high transmission precision,long-life, knife shaft adopt straight knife structure.
--Adopt hollow knife shaft, swift,accurate and steady.
--Key section shaft adopt imported shaft.