Full automatic 3 layer corrugated cardbaord production line

Name:Full automatic 3 layer corrugated cardbaord production line
Width:1300MM
Speed:80M/min

Product Description

Technical Specificatin:

Valid width:

  1300mm

Total length of assembly line:

  36meters, area:40*9*4.5 cubic meters

Max speed:

  80 meters/min

  (adopt standard paper width:1300mm,economic speed:20meters/min)

Paper:

  110-175g/m2    (contain water8%-9%)

Tension strength:

  3-5kg/cm

Corrugated paper:

  100-130g/m2    (contain water8%9%

Inside paper:

  100-250 g/m2    (contain water8%—9%)

Ring crush strength:

  814kg/cm2    

Heating method:

  electric heating

Power:

  about 180kw


 ●  Valid width:1300mm

 ●  Total length of assembly line: 36meters, area:40*9*4.5 cubic meters

 ●  Max speed: 80 meters/min

       Notice: adopt standard paper width:1300mm,economic speed:20meters/min

 ●  Paper: 110-175g/m2   (contain water8%-9%)

 ●   Tension strength:3-5kg/cm

 ●  Corrugated paper: 100-130g/m2(contain water8%—9%

 ●   Inside paper100-250 g/m2(contain water8%—9%

 ●   Ring crush strength: ≥8—14kg/ cm2

 ●  Heating method: electric heating

 ●  Power:about 180kw

        Draw  of  layout  below:

        Notice:Pictures only reference
,machine apply to entity,color according to custom 

 Customer should prepare these things below:

 ●  Fundamental project,hydroelectric project,main power source

 ●  Raw paper for adjustment, starch

 ●  Lubricating engine oil,grease,gear oil

 ●  The user provide auxiliary tool in installment progress(electrowelding machine, cutting machine, pipe,profiling board, lampstand, pipe cutter, 

         gas cutting, gas welding etc.)


 Service promise

 ●  product quality check according to carton industry standard

 ●  The supplier guarantee for one year, and provide paid service for the quality problem by the buy’s improper use or bad keeping

Capability requirement for each individual unit

         Hydraulic Roll Stand

       --Applicable paper roll: Max weight: 1.5T (one arm), max size 1.8m (breadth)×1.5m (diameter), min size 0.6m (breadth);electrical rise and fall,

           clamping, and releasing, alignment to left and right direction; capable of holding 2 rolls of paper at one time, roll reloading without machine stop.  

           Adjust the damp of tip cone by air cylinders.

       --Total power rate: 4KW/set

         Single Facer

       --Ridge shape: he combination of B and B Ridge shape

       --The ridge roller is made of high-grade steel alloy, with medium frequency quenching, gears thoroughly quenched, coated with hardened 

            chromium. Machine body hardness:≥HRc42°; surface hardness: ≥HRc55°; roller diameter: 216mm; working life: more than5million meters: 

            paste roller surface has netted lines and is coated with hardened chromium, which keeps rotating after machine stopped; the press surface is 

            processed by milling; the upper ridge roller and pressure roller are controlled through compressed air system whose pressure is adjustable.

       --Total power rate15KW/set

         Bridge Conveyor

            Particular instruction

            --This part is main beam combined by 10#U steel,10# joist steel, 63# angle steel and vertical shaft.

            --Two sides have security fence,ladder(made by8# small U steel),high strength zig-zag pedal, ensure security of workers and operate convenience.

            --Surface of pulling shaft,tensioner shafet and transmission shaft grindly processed by hard chrome plating.

            --Vacuum absorb tension control, tube 5 inches,plus adjustment valve,blowing rate adjustable.

            --Motor-driven deviation rectify device one set, motor power:0.25KW,absorb fan power:2.2KW.

            --Deviation rectify baffle adopt double guide posts location, kad-screw driven,fast and accurate location,move smoothly.

            --Speed propotion selected properly, corrugated paper stacked tidy.

         Twice gluer

             Detailed insruction

            --Gluing roller surface curved 25line pit cobwebbing, hard chrome processed,gluing equality and durable.

            --Frictioning roller surface processed by hard chrome

            --The rest of guide paper roller plated hard chrome.

            --Pressing roller adopt pneumatic up and down, operating conveniently and flexible.

            --Manual adjust srape gap.

            --Gluing roller 216mm, scrape roller 110mm,paper pressing roller 110mm, preheat roller 270mm and 320m 

         DF10 Double facer

             Detailed instruction

             --Width of heatin g board:520mm,10 pieces adopt Q235B container board steel, surface bunished, length of cooling section:4.5 meters

             --Heat conduction pipe seperated 2 parts controlling temperature.

             --Heating board adopt dense type pressing roller,motor-driven up and down pressing roller.

             --Adopt domestic superior steel board.

             --Up conveyor with tight system,manual.

             --Up conveyor with leftand right adjustment,manual.

             --Down conveyor with tight system,manual.

             --Driven section up roller320mm,outpack wearproof material.

             --Driven section down roller320mm,outpack wearproof material.

             --Transmission with guide roller200mm and 140mm.

             --Main frame adopt 20#U steel composed.

             --Gear transmission, oil immersion lubrication.

             --Manual deviation rectify devise for one set.

             --Pipe adopt flange combination, all the spacer adopt metal material.

         MSS Thin blade slitter & scorer

       The machine is featured with thin cut and auto blade sharpening; cutting and line pressing movement is driven by motor; its speed is under 

         auto monitoring; equipped with 4 blades and 6 lines; cut specifications and line distance is manually adjustable; alignment of whole machine 

         electrically; press axel and wheels are plated with hardened chromium.

         Mechanical transverse cutting machine

             Detailed instruction:

             --Motor pedestal and wall board adopt ash cast iron, good steel performance, strong capability of quake-proof.

             --cutting length:500mm-2000mm,cutting precision: ±2mm(stead speed)

             --Transverse blade adopt brigandine feng steel straight knife blade, knife shaft transmission gear adopt precise forging steel material high 

                   frequency hardening, ensure no gap transmission, high transmission precision,long-life, knife shaft adopt straight knife structure.

             --Adopt hollow knife shaft, swift,accurate and steady.

             --Key section shaft adopt imported shaft.

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